SH-45-1 Fully-Automatic Wafer Production line(GAS TYPE)
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SH-45-1 Fully-Automatic Wafer Production line(GAS TYPE)

Item No.: SH-45-1
Application:flat type wafer biscuit’ chocolate wafer
Model: SH27/39/45/51/63/75
Capacity:2500/3500/4000/5000/6000 kg/d
Certificate: ISO,CE,BV,SGS
INQUIRY
Description

SH-45-1 Fully-Automatic Wafer Production line(GAS TYPE)



I. general description

Adopting hearing-medium conduction technology with heating oil as medium,the plant is a new generation product developed exclusively in China based on the advanced structure of existing plants from domestic market and abroad.If offers an ideal solution for lower power consumption and overall production  cost,and keeping the same surface color for all biscuits.The plant mainly consists of mixing system,automatic feeding system, tunnel-type oven, sheet feeding and cooling device,coating machine,cutter and organic heating medium boiler, etc.With compact structure and unique reliability, the plant is one of the most preferred equipments in foodstuff industry.

II. components description


1.Blender Machine



The machine is the mixing system, the first technology processing equipment in wafer manufacturing. It adopts the separate delivery and automatic circulation system.
Material: the machine frame is made of steel with international standard and the cover adopts imported 304 stainless steel plate with thickness of 1.2mm 
Twin mixing barrels made of imported 304 stainless steel plate with thickness of 3mm, Mixture pump (Guangzhou)
Electrical appliance switch (Schneider of Germany), Electrical machine (SEW of Germany)
Main technical parameters
Mixture quantity per time: 60kg/flour 25kg
Power consumption: main electrical machine 380V 3KW 2900r/min
Mixture pump electrical machine: 380V 0.75kw

2.Cream Mixer



The machine mixes the sugar, butter and other matters abundantly according to the technology prescription.
Materials: the machine frame is made of steel with international standard and the cover adopts imported 304 stainless steel plate with thickness
Cream barrel adopts imported 304 stainless steel plate with thickness of 3mm
Electrical machine (SEW of Germany), Decelerating machine (SEW of Germany)
Main technical parameters
    Drive electrical machine for cream spreading roller: JWB-×0.75-40DII
    Drive electrical machine for convey belt and wafer block pressing roller: JWB-×0.75-40DII
    Drive electrical machine for to-and-fro laminating machinery: Y802-4 0.75KW
  Power of thermoelectric tube for cream spreading roller and cream mixing roller: 220V 0.3KW×2

3.Mainframe Oven



As the most important equipment of full-automatic wafer production line, tunnel gas baking machine has extraordinarily outstanding performances with the main characters as follows:
1. Unanimous heat colors of wafer block. Thanks to the scientific selection of heating components, superior material selection for baking plate and reasonable die carrier structure, the heat colors of the center and periphery of the wafer block having been baked are unanimous.
2. High rate of certified products with finished product rate of not less than 98%. Because of uniform heating and unanimous heat colors, the de moulding rate of biscuit is high with improving rate of certified products accordingly.
  1. Small cubage. As a result of reasonable layout, the body length of the baking oven is only 2/3 of the same type of product, which saves space greatly.Size of template470mm×325mm
    Adjusting range of wafer block thickness: 2.5mm-3.2mm
    De moulding method: automatic de moulding
    Adjusting range of temperature: normal temperature to 180℃. Temperature error1℃


4.wafer sheet cooling machine



The machine runs slowly to cool down and convey the wafer block.
Materials: The machine frame is made of steel with international standard and the cover adopts imported 304 stainless steel plate with thickness of 1.2mm and Φ6 stainless raw material.
The machine runs slowly to cool down and convey the wafer block

5.Cream spreading machine



The cream is applied, laid up and laminated automatically and regularly before the wafer block is sent to the conveying belt.
1 FrameMaterial with international standard
2The cover adopts imported  stainless steel plate
3 Convey beltItaly
4 Continuously variable transmissionGermany SEW
5 Converter Japan's
6 Process controllerSiemens of Germany
7 Photoelectric switch German Schneider
Main technical parameters
  Drive electrical machine for cream spreading roller: JWB-×0.75-40DII
Drive electrical machine for convey belt and wafer block pressing roller: JWB-×0.75-40DII
Drive electrical machine for to-and-fro laminating machinery: Y802-4 0.75KW
  Power of thermoelectric tube for cream spreading roller and cream mixing roller: 220V 0.3KW×2

6.Conveyor



Wafer conveyor:delivering the wafer which has passed through the cream spreading,layup and lamination procedures to the cutting machine.
Technical parameters
electric motor380V 0.25kw

7.Wafer cutting machine



The machine is equipped with to-and-fro conveying belt and it can cut the wafer block to all sizes.
Materials: the machine frame is made of steel with international standard and the cover adopts imported  stainless steel plate 
Procedures controller (Siemens of Germany)
Proximity switch German Schneider
Electrical machine (German SEW), Electrical machine power: 380 0.75W N=1400r/min
Decelerating machine type: I=24:1
a. The largest cutting height 55mm
b. Cutting the  height
c. Cutting Size : Each cutting machine of the two specifications, the other may choose
d. cutting by Steel wire ,the Line diameter of the steel wire:
0.3mm and 0.5mm can be Optional


8.Swashing Machine



This machine is a kind of supplementary equipment and utilized for waste recycling.
Material: the machine frame is made of steel with international standard, and adopts imported 304 stainless steel plate with thickness of 3mm
Electrical machine (SEW of Germany)
Electrical machine power: 380V, Y112-4, 4kW, 50Hz
 
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